Routine maintenance is mainly based on cleaning the ic forklift truck and external inspection. It mainly includes inspection before use, inspection during work and maintenance after returning to the warehouse. The following is a step-by-step introduction.
Check before use:
Check item
(1) Check whether the fuel, lubricating oil, hydraulic oil and coolant are adequately added
(2) Check the entire vehicle for oil and water leakage
(3) Check the working conditions of various instruments, signals, lighting, switches, buttons and other auxiliary equipment
(4) Check whether the engine is different and whether it works normally
(5) Check the technical conditions and tightening conditions of steering, braking, tires and traction devices
(6) Check the technical status and fastening status of the lifting mechanism, tilting mechanism, fork frame and hydraulic transmission system
(7) Check whether the tools and accessories of the IC forklift are safe
Check during use:
Usually refers to the inspection within 2 hours of work
Check item
(1) Check the working condition of engine, chassis, working device, hydraulic system, instrument and signal device
(2) Check whether the temperature of the axle, brake drum, transmission, torque converter, gear pump and drive axle is normal
(3) Check the status and tightening of tires, steering and braking devices
(4) Check the glaze height and temperature of engine oil, coolant, hydraulic oil, and whether there is any leakage of oil and water in the whole vehicle
Maintenance items after returning to the warehouse
Check item
(1) Clean the vehicle
(2) Add fuel and check lubricating oil, coolant, hydraulic oil and hydraulic oil. In the winter in the north, if there is no antifreeze or no warm storage, it should be put in the coolant
(3) Check the integrity and tightness of the V-belt
(4) Check the tire pressure
(5) Check the tightness of the fork frame and lifting chain tension bolts
(6) Check the leakage of the lifting oil tank, tilting oil cylinder, steering oil cylinder and various pipe joints
(7) Eliminate faults found during work
(8) Check and organize the tools and accessories
(9) The following items should be added every 40 to 50 hours of work: cleaning each air filter; cleaning the outside of the battery. Check the height of the electrolyte level and the cleanness and tightening of the electrode column and connecting wire; check the distributor contacts and lubricate the distributor shaft and cam; check and tighten the loose bolts of the whole vehicle; check the water pump bearing, steering knuckle king pin, horizontal and straight tie rod ball pin, tilt oil tank horizontal pin, triple plate center pin; lubricate and adjust the lifting chain.